Electromobility is also a central topic in industrial conveyor technology. More and more companies are turning to electric forklifts, replacing combustion engine models. The advantages of the electric alternative are diverse: They range from environmental friendliness to lower operating costs and a wide range of uses. But when purchasing an electric forklift, there are numerous factors to consider in order to make the best choice for your needs. Toyota Material Handling, a leading provider of total intralogistics solutions, provides valuable insights and tips on what companies should pay attention to when purchasing.
The trend towards electric forklifts is unmistakable. At Toyota Material Handling, the proportion of counterbalanced forklifts is already 78 percent, and for warehouse equipment it is 100 percent – the reasons for this development are clear. Electric forklifts do not emit any emissions and thus make a significant contribution to reducing the carbon footprint, especially when using renewable energies. Even at the end of their life cycle, electric forklifts impress with their sustainability: lead-acid batteries contain recyclable metals, while lithium-ion batteries score points with their energy efficiency and longevity.
Another advantage is the significantly lower noise pollution compared to combustion engines. This not only improves the working atmosphere, but also safety and communication in warehouses. Noise-related stress symptoms and health problems, such as hearing damage, can be reduced. Electric forklifts create a productive and health-promoting environment.
Long-term economic viability
Although the purchase costs for electric forklifts – especially those with lithium-ion batteries – seem higher at first, they are convincing in the long term due to their cost-effectiveness. Operating costs are lower because electric forklifts do not require fuel and require less maintenance. In addition, there are no costs for coolants and engine oils, which simplifies maintenance.
Lithium-ion batteries also offer significant advantages for daily operations. They enable interim charging during short breaks, which creates a high level of flexibility, especially for companies with multiple shift operations. Electric forklifts connected to Toyota’s I_Site fleet management system offer additional savings potential: real-time data enables analysis and optimization of fleet usage, increasing both productivity and profitability.
Important criteria when selecting
Choosing the right electric forklift should always be tailored to the specific operating conditions and requirements. A central aspect is the operating environment. In tight storage areas, compact 3-wheel models are ideal, while 4-wheel forklifts offer stability on uneven terrain. Companies should also consider whether the truck will be used both indoors and outdoors. And this is where electric forklifts can particularly score points: because they can be used in all environments – both inside and outside.
The requirements for lifting capacity and lifting height also play a crucial role. Before purchasing, companies should carefully analyze which loads need to be lifted and to what height. The choice of attachments also influences the load capacity of the vehicle. The intensity of use is another important factor: electric forklifts with lithium-ion batteries are particularly suitable for multi-shift operation, as they are ready for use almost continuously thanks to their short charging time.
The comfort for the drivers should not be underestimated. Ergonomic operating options not only increase productivity, but also employee satisfaction. Ultimately, companies should take a holistic view of costs, including acquisition costs, operating costs, maintenance and energy consumption. Alternatively, rental models – whether short or long term – can be an economically attractive option.
Ing. Wolfgang König, Product Manager and responsible for sustainability as well as health and safety at Toyota Material Handling Austria, puts it in a nutshell: “Electric forklifts offer a variety of benefits and are ideal for companies looking for an environmentally friendly, cost-effective and flexible solution. With the considerations mentioned above, choosing the right model from our extensive range becomes easier.”
By choosing electric forklifts, companies not only invest in a sustainable future, but also benefit from long-term savings, greater efficiency and an improved work environment. Electric forklifts are therefore an ideal solution for modern intralogistics.